Flexographic Solutions for Packaging & Labels
Flexographic rollers for printing and packaging
YOUR CHALLENGES
Long OEM lead times (6-8 weeks)
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Inconsistent ink transfer
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High OEM replacement costs
OUR SOLUTIONS
2-3 week turnaround for custom rollers
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Direct manufacturer pricing
Applications We Support
Flexographic Printing:
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Label printing (self-adhesive, wrap-around, shrink)
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Flexible packaging (stand-up pouches, flow-wrap, sachets)
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Wide-web film printing
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Narrow-web label production
Coating & Laminating:
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Adhesive coating rollers
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UV coating applications
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Laminating pressure rollers
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Release coating systems
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Primer and barrier coating
Finishing Operations:
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Die-cutting support rollers
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Slitting machine rollers
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Rewinding tension rollers
Press Types We Support
Label Presses:
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Mark Andy (all models: 2200, 4200, P7)
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Nilpeter (FA, FB, MO series)
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Gallus (RCS, EM series)
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MPS (EF, EXL series)
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Omet (X-series, Varyflex)
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ABG (Digicon, Vectra)
Packaging Presses:
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Uteco (Onyx, Diamond, Sapphire)
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Bobst (M-series, CI series)
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Comexi (F series, S series)
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Windmoeller & Hoelscher
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Soma Flexo
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Hybrid Digital Presses:
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HP Indigo (with flexo units)
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Koenig & Bauer (RotaJET)
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Gallus Labelfire
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Durst Tau RSC
Specialised Services
Roller Refurbishment:
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Strip and re-cover service
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Turnaround: 2-3 weeks
Audits & Consultation:
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Free on-site roller audit
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Cell volume measurement
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Wear pattern analysis
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Recommendations for optimisation
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Print quality improvement suggestions
Emergency Service:
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24-48 hour emergency manufacture
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Premium rush service available
Case Study
The Challenge: UV coating streaks causing client rejections. Standard distributor couldn't provide custom specifications for hybrid digital-flexo process.
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Our Solution: Custom-engineered coating roller with modified 68 Shore A durometer and precision laminating rollers to ±0.002" tolerance.
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The Result: 95% improvement in coating uniformity. Waste reduced from 8% to <0.5%. Production capacity increased 12%.
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